Linksys WRT54GL Lockup Fix

Update V, 30 April 2009: No lockups so far.  Still haven’t replaced the caps in the second unit.  My sister just ordered one and if she starts running into problems, I’ll replace the caps in the second one, swap hers out, then fix hers.  With two to be “fixed” I should remember to get snapshots.


Update IV, 01 April 2009: Updated Mouser parts link.  Haven’t yet “fixed” the second router as I’ve decided to wait until I determine that this is in fact a fix.


Update III, 28 March 2009: Hmmm…  Woke up to a non-working internet.  Unfortunately, I had gotten into the habit of cycling the power on everything and had already removed power from the cable modem and router before realizing I needed to troubleshoot everything *except* the newly “fixed” wireless router.  Dang it!  The short story is that I had the opportunity to find out if the WRT54GL was actually fixed.  <Mental note to self: don’t do that!>


Update II, 23 March 2009: The parts came in late this afternoon.  It was a bit of a pain to get the old caps out.  I kept upping the heat on my Aoyue 908 trying to get the danged solder to melt.  I ended up heating the leads to the point that I pulled the cap heads right off.  It wasn’t that big a deal, though.  The leads came out pretty easily after that.  I couldn’t solder wick the remaining solder away, so I used a pin vice with a drill bit very slightly larger than the leads on the new caps and bored the solder out.  Worked great.  The new caps went in in just a few minutes.  All the caps were 20mm tall, so I did end up having to dremel away a small portion of the case to get it back together.  All in all it was a piece of cake and I’m running off of the “fixed” router right now.  In my haste to get it done, I forgot to take snapshots.  I have another one to do, so I’ll try to remember to get snaps then, probably sometime tomorrow morning.


Update, 19 March 2009: First, I don’t want to give you the wrong impression about Tomato firmware.  It’s great.  In fact, I now use it instead of dd-wrt.  Nothing wrong with dd-wrt, either.  I installed Tomato and now run Tomato.  It’s a tasty Tomato.  I changed the post title and link so as not mislead anyone.

Okay, I left a message on Savel’s blog asking which caps need to go where.  He responded that the filter for the mains will be around 16v and the others will range from 5 to 1.8 volts – all I have to do is measure them.  And so I did.  The PCB is easily removed from the housing by first popping off the antenna base covers to reveal a knurled nut and simply unscrewing them.  The blue front is attached on the sides by hook-and-groove friction locks.  Remove the Voids Warranty sticker (I just cut along seam with the blade of my trusty Leatherman Squirt E4).  Now hold the housing such that the top side is toward you and the blue front is facing either the left or right.  Using one hand per leg, put your fingers on the insides of the legs and force them apart by pushing against your thumbs against each other.  That’s a poor explaination of what to do, but I trust you’ll figure it out.  The front will pop right off.  Now place it upside down and slide the feet toward the front until you feel it stop, about 5.5mm (~ 0.2 inchs), then lift straight up.  The PCB is detached by removing the two screws located near the center of the board just behind the RJ45 ports.  Slide it towards the front and lift.

There are four 16v, 22uF capacitors along the edge of the PCB just behind the power port.  The one closest to the power port measured 12v, and the others were 3.3v, 5v, and 1.8v moving from back to front.  Savel replaced the 12v cap with one rated at 25v, 470uF and the other three with 6.3v, 1500uF caps.  He said that while the higher the uF the better, the main concern is finding capacitors that aren’t too tall – you won’t be able to get the housing back on.  I see that another concern is the diameter.  If they’re too fat, there might be a problem.  It looks like I can use caps up to 16mm in length and a maximum of 20mm if I modify the top housing: there’s a support ridge running the width of the top half that’ll need to be Dremel’d away just enough such that the caps can clear during reassembly.

I rummaged through bins of old computer video cards, motherboards, modems, etc., looking for comparable parts, but didn’t find anything I wanted to kill — I really will get around to putting that old Abit dual CPU mobo in a case and turning it into a server!  I ended up ordering from Mouser.  Using the filtering, I first went for size, ranging up to 9mm in diameter and 20mm in length, then Farad rating, then voltage.  I have no clue as to whether these are ideal, but I ended up selecting part number 647-UHZ0J152MPM6 for the 6.3v caps and 647-UHE1E471MPD for the 25v caps.  I have two GLs that need to be modified and so ordered 10 of each, more than required, but I kept it to less than $10.00.

I’ll update once the parts arrive.  Probably a bad snapshot or two as well.


Tomato, like dd-wrt, is 3rd party firmware that turns your $50.00 Linksys WRT54GL into a $500.00 wireless router.  I’d been having odd problems in that every 6 to 8 weeks the damned thing would freeze up and nothing would bring it back to life in just a few moments.  Not a reset, not unplugging and waiting, nothing.  I gotta have my ‘net fix and I gotta have it 24/7.  Fortunately I have a duplicate, so all I’ve been doing is swapping them out.  By the time the “good” one goes bad, the “bad” one is good again.  Horribly frustrating.  I’ve been using wireless technology since the B days, a Netgear setup which cost some $300.00, and this particular wireless box pretty much since the original G model came out – going from B to G was like going from dialup to broadband, I tell ya!  Anyway, late last year I happened to be watching a TIVO’d episode of  (I think) Systm on such 3rd party firmware, particularly Tomato, and decided to give it a go.  Yeah, well, it didn’t help.  I ended up installing Tomato on both and I had to swap them out just last Saturday around midnight (“Honey, is there something wrong with the wireless?!”).

Read more…

The Kindle 2 has Arrived!

26 February 2009 Leave a comment

Update, 15 April 2009: I see my blog was found using a search for the number of lines on the K2’s display, so I decided to mention the number of lines per page at each selectable font size.

The font size is selectable by pressing the button between the spacebar and SYM keys.  This also is a shortcut for controlling the Text-to-Speech options (on/off, speed, and voice).  There are six selectable font sizes.  From smallest to largest, here are the number of lines of text per selection: 26, 23, 20, 18, 14, and 12.  The default – or at least the size selected when I first powered mine up – is 20 lines per page.  I’m more comfortable with 18 lines, but even then I still must wear reading glasses; to forego glasses completely, I must select 14 lines.  Getting older kinda suXorz, but I suppose it’s better than the alternative.


Update, 17 March 2009:  I’ve read a number books on it now, a couple of Elmore Leonard and a couple freebies by Orwell and Verne, and I have to say it works quite well.  My gripes are that the display isn’t quite large enough, it isn’t backlit, and the joystick controller isn’t that great.   At the default font size, there are only 20 lines of text per page.  I can, of course, decrease the size, but then I have to wear reading glasses.  Backlighting is an inherent problem with eInk technology as the display is opaque.  The only remedy is good ambient lighting or to use a booklight.  The joystick controller is quite stiff and somewhat difficult to use if your hands are as chronically dry as mine.  Also, the menus don’t wrap – if you’re at the top of the menu and want to go to the bottom, you have to scroll down through every item.  You should be able to scroll up which after the top selection, wraps to the bottom selection.


All I want for Christmas is my two front teeth

Okay, I already have my two front teeth.  For today, at least.  That’s another subject for another time.  This is about the Kindle.  Below are some really bad photos:

Actually, all I really wanted for Christmas this past year was Amazon’s Kindle.  A pretty tall order, but my girlfriend, brother & sisters, and mom & dad all chipped in to get me just that.  The Kindle 2 (K2) wasn’t out at the time of the order, so my sister Melinda ordered the old Kindle (K1).  I’d hoped Amazon would be understanding and generous enough to realize (most) everyone would want the new K2 instead of the K1.  They did realize it and this explains exactly why I’m such a huge Amazon fan.  Unless I’m buying individual electronics parts such as inductors and diodes and resistor networks and whatnot, things they’re not likely to have, Step One is to hit Amazon.com.  Even if I don’t buy through them (rarely the case), I use the comments/ratings to get an idea of the product.

Read more…

Rechargeable MintyBoosts!

26 February 2009 1 comment

I’ve built at least two dozen MintyBoosts – some with 4 x AA alkalines, some with rechargeable 2 x A123 NiCads, and of course the standard 2 x AA – and finally decided to build a rechargeable version.  I’ve long had the idea, but wasn’t too keen after doing a bit of research on lithium polymer batteries and what is truly  meant by “vents with flame” (see this and this, for just a couple of examples).  I finally got over the fear and built two in a single morning.  I used LadyAda’s MintyBoost circuit board, SparkFun’s LiPo charger, and a couple of the dozens of mint containers I have sitting about. The larger tin contains a 2200 mAh battery I got from RapidRepair for a measly 6 bucks (purchased 3, actually) while the smaller uses an iRiver Clix 720 mAh battery I got from BatteryShip (and cost more than 3x more than the 2200, though it did come with a nice set of minature tools).

My SparkFun charger is an older version of the one depicted at the link above, the only difference being that mine didn’t have the JST (?) connectors.  I had originally purchased and planned to use SparkFun’s 2000 mAh battery and decided on a layout which required a bit of modification to both the battery and the charger such that everything could be attached to the bottom of the tin – no mounting of components on top of the battery.  When the 2200 mAh iPod batteries arrived, I was pleased to discover that they were perfectly suited the task, but because it was larger I’d have to place the recharging and boost circuitry on top of the battery.  Not a problem, really, as for a number of years I made a living installing Nortel and Alcatel SONET equipment and have a roll or two of fish paper electrical insulation left over.  I cut the fish paper to size, used spray-on adhesive to glue it to the battery, hot glued the battery into the tin, then aligned and hot glued the circuit boards to the fish paper.

The mini Penguin was a bit different.  I had to desolder the DC barrel jack from the board and cut as much off of the board behind the connector solder pads as was possible.  I didn’t modify the boost circuit board, but when I do another one I’ll do a bit of reconfiguration to avoid having to cut a hole in the lid.  I think next time I’ll eliminate the 8-pin socket and solder the uC directly to the board to get it out of the way – it *barely* closes as it is.  I also need to find a shorter inductor.  I’ve pulled parts from tons of old electronics boards, but have yet to find a suitable part, probably an SMT (surface mount) part.  And while I’m at it, replace everything I can with SMT.  Heck, it might even get to the point where I actually make my own boards designed specifically to use SMTs.

In testing, the larger unit recharged my Android Dev 1 with no problem.  Hardly a dent in the 2200 mAh battery.  However, the Lil Penguin didn’t fair so well.  It took my Dev 1 to only about 65%.  That isn’t bad, though, and it’ll do in a pinch.  The key here is that the device is only for emergency use and it’s tiny, so I’m driven to improve the design.

Together We Served

Found a new site dedicated to staying in contact with other members of the armed services, Together We Served. I was squid back in the early 1980s, and an airdale/brownshoe at that.  I’m in the second row from the front, fourth from the left. I am humbled by the privilege to have met and worked with a fantastic group of men.

Crewmembers of HelAntiSubRon Fifteen

Crewmembers of Helicopter Anti-submarine Squadron Fifteen

To all former and current members of our US Armed Forces, I bid thee fair winds and following seas!

Categories: Honor, Duty, Country

ybox2

Yeah, yeah. I rarely post. I have a job that keeps me busy flitting about the US from Miami to Syracuse to Seattle to San Diego and most major metros in between.

I now have on order a new toy called a ybox2 and so a new post.

ybox2

ybox2

LadyAda says it shipped today, so I hope to have it by Saturday. It’s kinda like a Chumby, but mostly not. It’s similar in that it outputs PAL or NTSC composite video to a display using widgets, but not as it doesn’t come with an AC adapter, a display, or a furry cover. Nor are there many widgets as of yet. Hopefully, with time, more will come. But not from me, alas. I took many, many coding courses back in my college daze – assembly, basic, pascal, pl1, fortran, c, and one or two others – but didn’t understand that I needed to focus on becoming fluent in just one, then move on to a new language, one better suited to what I wanted to accomplish. I was young, petulant, foolish, wasteful of time and money, and so cannot code worth a damned in any language. While I’m no longer so young…

I ordered a display, a PSOne screen which runs anywhere from $40 to $100. I considered the Pyle 7″ widescreen which is 2″ larger and more versatile, but settled on the PSOne due to price. Besides, I can hack the PSOne to be portable using ExtremeTech’s tutorial on how to substitute white LEDs for the high voltage backlighting bulb, thus allowing it to run on just 5V. I’ll eventually find an enclosure and drop in a LiPoly battery and charger circuit I got from SparkFun some time ago. I picked up a couple after selling a number of MintyBoosts, deciding to develop a self-contained rechargeable version. However, I gave it second thoughts upon realizing exactly what the warning “Vents with Flame” means after watching this video of a LiPoly pack “venting.” Most decidedly an understatement.

I’ll update after getting it assembled.

Categories: AVR, Creativity, Electronics, Tech

It Ain’ Workin’

UPDATE II: During the original build, I apparently over-torqued the display mounting screws to the point that the plastic cracked. I was up until the wee hours of the morning rebuilding it using a black, brushed aluminum project box I saw on one of M3’s Customized Kits pages. I ordered from Fry’s Electronics. While it looks okay in the photo, I probably should have gone with the silver box as the scars from a clumsy fabricator (that’d be me) are pretty evident. It was a bit more difficult than I anticipated to cut the display slot. If I have time, I’ll stop by RadShack, see if they have black grommet material to cover the rough edges in the display slot and the wiring holes.

M-Cubed Semiconductor Analyzer


UPDATE: I received a response from Mike long ago, but didn’t get back to the build until yesterday evening. I rechecked everything and it works perfectly. Dunno what I was doing the first time. <shrug> It’s now together and looks great!


I can’t remember where I first learned about M-Cubed Electronix’s Semiconductor Analyzer, but the moment I visited the website and read what it can do, I ordered immediately. I assembled it late last night, but it failed the test phase. I’m getting ~9v on both sides of the 78L05 voltage regulator instead of ~9v on the near side and ~5v on the far side. A voltage regulator allows the input of a higher voltage, then (in this case) steps it down to a positive five volts. I’m a newbie when it comes to circuit-level electronics and so don’t know much, but I would hope that the guys designing the regulators would have the device cut power completely in the event of failure. Otherwise, it could lead to other damaged components due to over-voltage – or even to fire due to over heating.  I’ve emailed Mike at M-Cubed to ask what I should check. I also want to add a power-indicating LED, but I don’t know if it’ll affect the unit. I wouldn’t think so, but I’m asking just in case.

M3_SA

Categories: Electronics, Tech

Wow! That Was Dangerous…

15 February 2008 Leave a comment

After completing the project in Syracuse, I was directed to travel to Wilmington, Delaware. It was such short notice that no flights were available to Philadelphia, just a 30 minute drive from where I needed to be. I’m such the trooper that even though I’d had less than two hours’ sleep, I volunteered to drive five hours it’d take during good weather. Unbeknownst to me there was a fairly severe snow storm headed my way. That five hours turned into an eleven hour battle with the elements, other cars, and ten ton tractor trailers.

Read more…

Categories: Danger and Risk, Travel, Work
Follow

Get every new post delivered to your Inbox.